Got around to putting some more work into this project.
The main torso parts are about as smooth as I can them now.
I started work on the monitor box last night and got quite a bit done.
My table saw prowess is much better on this project. I finally adjusted my tiny table saw to get really accurate cuts finally. No sanding to fit!
Here's the sketch I made to figure out how to approach the construction.
Hopefully soon it will look more like this-